Million Dollar Modern Pork Processing Factory ? - Modern Ground Meat Processing Technology
[Music] Hello friends ground pork is a popular product in the US accounting for 20% of total pork consumption with low prices and simple processing methods the ground pork processing line is being sought after by many people this is a video please subscribe to the channel to support our video first when the pigs arrive at the sun machine area they're processed in groups of about five animals at a time this is to ensure the processing process as efficient and [Music] safe after the pigs are stunned they're transferred to the conveyor belt to begin the main processing press [Music] an important step is hanging the peg on the conveyor belt by its hind legs this helps workers easily clean the skin and separate the internal [Music] organs and incision is made on the abdomen to remove the organs then the carcass is divided in half and cleaned with wire [Music] next the carcass is inspected and Sample to ensure quality the inspection process is very careful and [Music] comprehensive samples are taken from the carcass and sent to a laboratory to test for toxic substances and infectious diseases testing for toxic substances is an important part of this [Music] process common tox substances found in pork include pesticides heavy metals and antibiotics in addition infectious disease testing is also carried out with diseases such as African swine fever food and mouth disease and pilosis being of particular [Music] concern once samples from each carcass artistic and guaranteed to meet safety standards the meats are transferred to the pressing area to continue the packaging [Music] process the process begins by dividing the meat into three main parts the front legs and the hind legs lastly the [Music] belly each piece of meat then moves along its respective conveyor belts to the Press procing area in the processing area a modern machinery system ensures the process is accurate and efficient this system uses a sensor laser to recognize the size of each piece of meat then divides them into parts of equal [Music] size this helps ensuring that each final product reaches the desired size and weight modern processing factories often use Advanced automatic Machinery systems instead of manual machines this automation not only helps save labor but also ensures safety in the production process large machine tools are intelligently integrated to quickly and accurately perform processing steps minimizing risks and achieving Optimal Performance [Music] this not only improves product quality but also increases efficiency and reliability in the US pork processing [Music] industry each carcass runs along the conveyor belts to the processing area each step in the process is performed with deligence and high skills by professional workers [Music] each worker undertakes a specific step wearing decorative predictive gear and metal gloves to predict them from risks during [Music] work the deboning process is quick and meticulous with each carcass section having its bones removed the workers here not only people who work every day but they're also skillful Artisans who must remember the shape and filtering method of each bone to ensure that the meat is retained on the bone for at least as long as [Music] possible on average every hour a worker can filter from 1,000 to 2,000 lb of meat separating the Reps from the pigs Billy is alone done with support of modern machinery only take it about 45% for each [Music] batch the sophistication and incredible speed of this process is important to ensure the production of Quality Meat the meat parts are then divided for packaging according to Consumer [Music] needs rips chops and some lean meats are often popular choices among American every day a meat processing plant in the US can produce up to 1 million pounds of pork meeting the growing market demand this is a result of the efficiency and quality of meat production processes at Major processing plans across the United [Music] States after being prepared pork is put into a modern meat grinder at the pressing plant [Music] all ground meats are frozen before pressing this type of meat will help the ground meat retain its freshness and prevent water from [Music] separating these machines have a large capacity able to grind about 1,000 lb of pork per minute this ensures efficiency and speed and a production process [Music] once the pork has been ground it is divided into containers for easy transportation to the canning area the ground pork canner continues this process using a weighing system to divide the meat into equal [Music] Chucks the mechanical system has shaping molds that devise the pork into equal parts the boxes of ground pork are then sealed using a packaging machine and label labels contain detailed information about the product manufacturer and the expiration date as well giving consumers more information when [Music] shopping ground pork out may vary depending on the size of the plant the type of pork used and other factors the typical pork processing plant can produce about 100,000 lb of ground pork per [Music] day revenue from ground pork depends on the price and sales volume with daily earnings reaching up to $1 million at a typical pork processing plant [Music] there are many simple dishes made from mince pork so the question is what dishes do you often use to cook for your F please share all of your dishes in the comment section below right now and next if you want to know a little bit more about how do modern Farms are being raised let's continue watching the rest of the video to get to know more and more about this topic [Music] currently there are over 700,000 beef Farms across the United States concentrated mainly in Texas Nebraska Kansas and [Music] Oklahoma Texas in particular boasts a 300-year history of cattle farming thriving due to its favorable climate and expansive grasslands [Music] the America hosts more than 70 cattle breeds with Longhorn Herford and Angus being the most popular Angus notably prevalent in Texas accounts for a significant presence in local [Music] [Music] pastures annually approxim 35.8 million calves are born Nationwide with Texas alone birthing around 11 million calves each weighing between 59 to 79 lbs at Birth Cals typically remain with their mothers for about 3 months before undergoing branding to Aid in Easy identification during communal grazing in 2020 America cattle grazed over 614 million Acres with Texas alone covering 130 million Acres comprising 21% of national grazing land as of January 1st 2022 the America Department of Agriculture reported a national cow population of 91 1 million reflecting both traditional and modern husbandry practices the cattle industry in Texas and Beyond is marked by a blend of Heritage and Innovation illustrated by Barn systems designed for efficiency with overshot roofs openable curtains and ample ventilation through large fans [Music] the Barnes layout includes three aisles for easy cleaning while natural light minimizes the need for artificial lighting except during early morning cattle movements or evening feeding [Music] in addition to grazing freely on grasslands millions of cows also eat other foods such as corn and Grains to improve meat quality reports show that the amount of corn and grain consumed by cows in the United States each year could feed 800 million [Music] people the owner said that using a Gra grass collector helps optimize up to 95% of the amount of grass consumed for cows compared to feeding cows directly in Winter cows will be fed silage instead of fresh grass they are cut and mixed in specialized machines to help save time and adjust the cow's diet [Music] what do you think about applying modern technological equipment and Machinery to livestock farming as we learned most cows in Texas are considered fully mature and ready for meat consumption at 2 to 3 years of age [Music] do you believe planes are also used to transport [Music] cows depending on the distance and number of cows the transportation method will be [Music] different the most common shipping method is by Road suitable for large shipments in neighboring [Music] countries cows are transported by specialized trucks or containers ensuring safe [Music] conditions in addition ships can also be used but must comply with regulations on transporting live animals [Music] upon arrival at the factory cows are treated humanely with electricity before being transferred to the processing [Music] line a pneumatic device peels cwh hiide with great Precision leaving no Cuts or holes and produces the highest quality leather [Music] processing begins with fixing the carcus on the support [Music] station the 3D Vision system analyzes the size and shape of the cow's body determining the optimal cutting line the RO robot arm controls the saw head along a predetermined path to divide the cow's body in half realtime adjustments are made during The Cutting process to ensure consistent [Music] results after each cut the saw head is automatically cleaned to ensure hygiene [Music] you seeing the process of dividing the main parts including the front body with parts such as shoulder lean shoulder muscles front calves and cow's [Music] bucket the hind quars include the loin tenderloin rump and hind calf beef ribs are divided into young ribs middle ribs and old [Music] ribs beef neck is divided into shoulder and lean [Music] neck the head includes the cheeks tongue nose and ears next is the step of trimming the meat Parts each main part is trimmed of excess fat tendons skin and unused [Music] Parts meat is cut into pieces according to size and shape suitable for intended use [Music] after that some large cuts of meat need to be divided into smaller pieces for easier processing for example sirloin and tenderloin are cut into thin [Music] slices finally the beef after being cut is sorted and stored in the refrigerator or freezer depending on usage time [Applause] the modern leather production process starts with collecting animal hides which are then salted either dry with solid salt or wet with Salt [Music] Solutions salted hides can be stored for months without Refrigeration ensuring they remain resistant to temperature [Music] changes once salted the hides are carefully packaged and transported to the [Music] factory at the Tannery the process involves soaking and liming fresh cooled hides for swelling and unhairing [Music] next flesh is removed from salted hides edges are trimmed and hides are split and tanned using methods like wet blue chrome or wet white mineral [Music] further steps include squeezing out water adjusting thickness drying retanning dying and [Applause] finishing the leather under go embossing ironing and pressing for quality and smoothness followed by softening in drums and rigorous quality checks in the laboratory sizes are measured and the leather is packed for [Music] distribution beef is valued for its Rich nutritional profile offering high quality protein essential for muscle growth and repair [Music] it is also a significant source of essential nutrients such as iron zinc and B vitamins including B12 crucial for energy metabolism and neurological [Music] function there are various ways to prepare beef to retain its nutritional benefits [Music] steaker broiling allows fat to drip away while preserving protein [Music] content slow cooking methods like stewing or brazing tenderized tough Cuts enhancing flavor without compromising nutrient integrity [Music] additionally lean Cuts such as sirloin or tenderloin can be pan seared or roasted to maintain their nutritional value while adding a delicious crust [Music] these methods ensure that beef not only tastes great but also provides essential nutrients for a balanced [Music] diet if beef has a lot of nutritional value cowhide brings Farmers a lot of economic value [Music] cowhide is an important raw material for many different [Music] products in the leather industry cowhide is used to make items such as shoes bags wallets belts and home appliances [Music] its versatility and durability make cowhide ideal for high-end fashion and [Music] HomeGoods furthermore cowhide plays an important role in leather processing Industries where processes such as tanning dying and finishing enhance its value [Music] these products are not only highly aesthetic but also contribute significantly to the revenue of businesses as well as the national economy tell us about your culinary experiences and cowhide items in the comments section [Music] each time you subscribe to the channel and turn on the notification Bell creates great motivation for trending Farms development [Music] Journey thank you so much guys for watching this video so since we don't really have any clue of what kind of difficulties that you could be facing in your Farms please don't forget to share all the problems you're facing and the obstacles you're going through as this will tremendously help us with 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2024-09-20 11:31
