Serbia s Departed Semiconductor Giant

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In a medium-sized town in southern Serbia,   there lies the decaying remains  of a semiconductor giant. For twenty years, EI Nis was  Yugoslavia's biggest electronics   company. They made X-ray machines,  radio sets, Televisions, and more. I am really impressed by their  semiconductor factory - the largest   in socialist Yugoslavia. They exported  a good 30-50% of their production and  

their products were praised by both  Tito and Texas Instruments alike. But that is all gone now. In this video, we look at the story of  Serbia's bygone semiconductor giant:   Elektronska Industrija Nis  (Електронска индустрија Ниш) or EI Nis. ## Beginnings The Nis in "EI Nis" - rhymes with  "leash" - refers to a city in Serbia,   one of the countries in the Socialist  Federal Republic of Yugoslavia.

Nis is Serbia's third largest city  by population. It has a long history   dating back to the Roman Empire. Due to  its strategic location between Greece   and the Central European area, Nis first  hosted a large Roman military garrison. The first Christian Roman emperor,  Constantine the Great, was born in Nis,   and he apparently liked to go there to rest.  This brought a great deal of development to  

the city, and it remained a large city  throughout the subsequent centuries. By the 1930s, about 36,000 people lived in Nis.  While secondary to the capital Belgrade, Nis   remained important because it hosts the junction  of two major highways and several railroads. This transport hub promoted industry.  Nis hosted factories producing tobacco,   chemicals, railway cars, and various other  metalwork. It remains the cultural and  

economic center of the Serbian south and  is apparently a very nice city to live. ## X-Ray Tubes It is 1947, the post-War years of scarcity, and the Yugoslavian government is  suffering a shortage of X-ray tubes. Without them, Yugoslav hospitals cannot  diagnose or treat patients. So the   government sent a small delegation  to Germany to acquire the tubes. To their surprise, the delegation comes back with   a contract for a whole production  line of X-ray tubes and machines. This was part of Germany's war  reparations. During World War II,  

the Third Reich invaded Yugoslavia and committed   many atrocities. Sending a few experts to  make tubes was part of paying that back. Thus a little bit later, about 40  experts and technicians plus their   families arrived from Telefunken, Siemens  and other companies in West Germany. In April 1948, the government founded "RR  Zavodi". The RR stood for "Radio Röntgen",   the latter word a reference to X-ray tubes.  In Serbian, Zavodi means something like an   institute. So literally speaking,  the Radio and X-ray Tube Institute. The city of Nis was chosen simply because the  mayor promised the new arrivals free apartments.  

The Germans then apparently fell in love with  the city's fine weather and excellent food and   refused to relocate even when tensions with nearby  Bulgaria arose after the 1948 Tito-Stalin split. With the experts' help, RR produced their  first radio tubes in 1951, called the AZ1. After that, X-ray tubes and then the company's  first set of X-ray machines - named "Morava". Which is likely a reference to Serbia's  great river system. This success in  

X-ray machines stands in stark contrast with  their struggles in another item - radio sets. ## Organizational Struggles At its founding in 1948, RR Zavodi  projected that it would be making   some 40,000 radio sets annually in five years. In this goal, the factory failed.  The first radio set prototype in   1953 failed to impress enough to  go into high volume production. Two   more prototypes presented in 1954  did not receive approval either. Compounding on this failure, RR pre-ordered  raw components in anticipation of mass   production. But when the radios failed, the  components were left in warehouses unused.  

This happened three times, putting  the company in financial distress. What happened? In the early 1950s, the  German radio experts returned home,   leaving the factory members in a bit  of a scramble to replace them. The   technology transfer had apparently  not been as complete as thought. And secondly, the company was in the midst of a   major organizational revamp. In 1948  Tito infamously broke with Stalin,   and Yugoslavia adopted a new economic  philosophy centered on worker self-management.

Here, employees would have a key role in the  decisions of their employers through worker   councils, though with the tacit approval  of the Communist Party. They marketed it   as the Yugoslav way of building Communism  or Socialism or whatever, but it failed. So in 1950, the RR Zavodi factory was  "handed over" to the workers, creating   a chaotic situation of “no responsibility”.  Divisions didn't communicate with one another.   Important technical decisions were made by those  without any technical knowledge. It was chaos. In November 1955, the government investigated the  situation and decided to assign Vladimir Jasic to   be RR Zavodi's new director. He imposed  on the workforce the necessary discipline   for production, saying "Order must be maintained".

Jasic also removed the workers' commission  from having to decide various pointless   everyday decisions. This turned RR  Zavodi in a more traditional enterprise,   with its board only deciding high-level things. RR Zavodi recovered from its  moment of chaos. And 1958,   the company started producing its first TV  sets for export and sale to Egypt and Paraguay.

## Entry into Semiconductors RR Zavodi's goal was to produce its radio and TV sets with domestically sourced  parts, which means semiconductors. In 1958, the company decided to  start a semiconductor production   team. Early efforts were led by Dr.  Đorđe Bošan. A Holocaust survivor,   Bošan led the factory for about a decade before  retiring to teach at the University of Nis. They also invited through UNESCO the physicist  Jean Grosvalet. Grosvalet worked at France's  

big semiconductor company - COSEM or CSF,  an ancestor to today's STMicroelectronics. He grew a special fondness  for the Yugoslavs and much   later passed away there while on vacation in 1971. Grosvalet's four-month long effort  focused on producing pure Germanium   single crystals at scale for diodes  and transistors. At the same time,   R&D was initiated for eventual  silicon crystal production. In 1962, the company commissioned their first  semiconductor factory - a 1,500 square meter   facility with capacity for 600,000  germanium transistors each year. The factory employed about  300 people over two shifts.

## The Creation of EI Nis That same year, RR Zavodi merged with another company in Belgrade called  Belind to create EI Nis. Belind itself descended from several  smaller research institutes in the   capital. They researched diodes and transistor  components for various electronics items,   though they didn't commercially produce them. The government arranged the merger  to achieve scale and cut costs for   better international competitiveness.  Other companies within the Yugoslav   electronics industry would be similarly merged. The merger kicked off EI Nis' most  glorious years. The next ten or so  

years saw EI Nis growing to become Yugoslavia's  biggest and most prestigious electronics firm. They not only had monopoly share of  the domestic TV and radio markets,   but also made air conditioners, speakers,  TV receivers, tape recorders and more. ## EI Nis and Technology Transfer Yugoslav companies during the Tito era  commonly relied on technology transfer. I first noticed this while doing the video about  Zastava, the country's flagship car company and   maker of the famous Yugo. Their cars were  designed with the help of Italy's Fiat. EI Nis too regularly struck its own joint  ventures with the West. A 1960 deal with   the Dutch electronics giant Philips  helped them produce television sets.

In the late 1960s, the company struck a  deal with Toshiba for a silicon transistor   production line. Toshiba provided their  recipes, but all the equipment - furnaces,   lithography, etc - came from the United  States. Applied Materials and the like. Since Yugoslavia was a Communist country,  any equipment exports needed approval from   the American authorities. But relations then  were quite amicable. The US saw Yugoslavia as  

a bridge between the West and East, so  little trouble was had. At least then. Since they were using American equipment and  taught how to use that equipment by Americans,   the yields were quite good. The  semiconductor factory churned out   enough power semiconductors, bipolar  transistors and diodes for export. Yugoslav labor was never as  productive as workers in the West,   since there were so few ways to reward good  workers or punish bad ones. Despite this,   the work they did was widely  acknowledged to be good quality. In 1971, EI Nis collaborated with Texas  Instruments to provide additional packaging   capacity in a time when their existing  Germany factory suffered shortages. TI  

praised the quality of the work in a  telegram, and even visited the factory ## CMOS ICs EI Semiconductor's technological peak was  its production of logic integrated circuits. This technology came again from abroad, this time  from the RCA Corporation in the United States. Sounds familiar? It should.  Taiwan founded their silicon   semiconductor industry with a legendary  1976 technology transfer deal with RCA.   RCA was apparently doing this deal on a  rather large scale to raise spare cash.

In 1981, RCA agreed to teach the Yugoslavs  their silicon CMOS semiconductor technology   and make a late 1960s-era RCA  aluminium-gate CD4000 series chip. A 3-inch wafer line was set up in the  factory. The EI Nis director in charge   of adapting the RCA CMOS IP recalls  getting detailed written instructions   from RCA's CMOS people plus doing several  trips to the RCA plant in US for learnings. But the recipe oftentimes could not simply be  copied 100% because the available equipment and   raw materials have since changed. So the team  had to extract the recipe's "essence" - which  

required learning new semiconductor physics on  the fly - while also training up and managing   a brand new operator team doing their  literal first ever job. It was hard. Today's logic integrated circuits are  CMOS devices. The CMOS arrangement   combines two transistors - a P-channel  metal-oxide-semiconductor or PMOS combined with   a N-channel metal-oxide-semiconductor or NMOS.  It is rather tricky to produce in high yield. Regular production began in 1983. Despite  eventually producing about 30,000 to 50,000   chips monthly with good yield, EI Nis lacked  the volume to generate exciting profits.  

The reason being that the chips lagged those  which can be found in the rest of the world. But obviously, EI Nis' senior management  intended to do far more with the RCA CMOS   technology than make obsolete  chips. They wanted to improve   the tech and use that to produce  more advanced compute products.

Probably their best IC was a variant  of the RCA 1802 8-bit microprocessor,   which first entered production in 1976. So seven years-old technology. Quite old.  These were nowhere near powerful enough to   power calculators or watches, then the  dominant consumer electronics space. ## Lacking Sales and Demand So if the EI Nis semiconductor team took  an RCA technology transfer deal similar   to that taken by Taiwan, and it took well ... Why didn't they push forward up  the tech tree like what happened   in Taiwan? One major thing was  that you need revenue and profits   to do that. But the EI Nis team was not  particularly good at marketing or sales. Henry Sweatt, a Honeywell executive,   worked with EI Nis staff on a 1979  joint venture for computers. He recalls:

> As far as going out and pounding the  bricks or hustling to sell their products,   they are really not terribly into  marketing. They're interested in   making a deal for somebody  to take it off their hands. They did do some advertising for their  products in newspapers and magazines,   which survive. But I wonder if their general  disinterest in sales and marketing might have  

been connected to the company's inability  to reward higher performing salespeople. A second major issue had to do  with them being in Europe. EI   Semiconductor executives made it clear to me  that virtually all the European semiconductor   makers struggled to compete with the  Americans - Intel, IBM and the like. There was an issue with demand drivers. I  discussed this in a previous video about   European semiconductor development. Europe  used to be weak in the consumer electronic   and computer industries - key demand sources  for advanced digital logic semiconductors.

Their stronger advantages were in automotive,   telecom or specialized professional equipment  like those in the medical field. Therefore,   EI Nis executives decided to pivot and focus on  producing niche semiconductors for those markets. For instance, they collaborated with several   Yugoslav companies to produce  components for a little modem.

And some funds had been allocated for  the local University of Nis to purchase   some modern EDA tools, that would allow  for the creation of original designs. One notable design was the 1986 GEM21 gate  matrix chip, shipped with unconnected gates   allowing for post-fabrication programming  kind of like a FPGA. Sadly it never entered   mass production. In order to explain why,  we need to talk about a few bad times. ## Trouble in Yugoslavia The Yugoslav economy grew very  well during the 1960s and 1970s,   but serious troubles arose in the 1980s. As I mentioned in the video about Zastava,  the country's heavy dependence on imported   foreign technologies had caused it to  run up a large debt load. Such transfers  

were paid in foreign currency from loans  freely extended throughout the decades. Companies could not produce a high enough  return on investment on this borrowed money.   For instance, net profit margins at EI  Semiconductors were in the 5-6% range. This trailed even inflation, which sat in  the double-digit range throughout the 1980s,   let alone foreign-borrowed interest rates. At least the semiconductor factory  was profitable. Over the years,   EI Nis' consumer divisions - which  made things like washing machines,   radios and TV sets - had gotten to be severe money  losers. They should have exited those businesses.

Then in 1985, Gorbachev came  to power in the Soviet Union,   beginning new relations between the East and West.  And then the late 1980s saw the establishment of   new democracies and free market economies  like Hungary, Poland, and Czechoslovakia. Foreign aid flowed there, rather than  Yugoslavia, which did not make as radical   a shift. Suddenly the economic situation  there began to deteriorate very fast.

The worsening economy exposed  worsening political issues,   of which I will not go too deeply into. For  years, Tito and the Communist Party held the   country together by de-emphasizing nationalism,  emphasizing social ideology, and brutal violence. Nevertheless throughout his tenure,  he increasingly passed power over to   the eight republics to defuse  tensions. In particular 1974,   when a new constitution basically produced  eight separate governments within Yugoslavia. It did not matter so long as Tito was alive,  because everyone agreed that he would be the   final arbiter in any disagreement. But after he  died in 1980 at the age of 87, his successors  

failed to hold things together in the face of  a deteriorating economy and rising nationalism. In the early 1990s, the country began  violently breaking up. And in Serbia,   a regime of Serb hard-line  nationalists came to power   frustrated about ethnic minorities  on lands it considered to be theirs.

They began waging violence against their  neighbors to create a Greater Serbian state   under the guise of holding together Yugoslavia  - causing much cruel injury and even deaths. The United Nations and the United  States in particular objected to   this and deployed a variety of methods to stop  it. Ultimately escalating to bombings by NATO. ## The Fall of EI Nis What all this meant specifically for EI Nis  and its semiconductor factory was devastation. The company had been super  reliant on imports from the   United States and other countries  in the West for their raw goods. When the sanctions hit in the 1990s,  the EI Semiconductors factory suddenly   could not receive clean chemicals  from their suppliers in Germany.   Total semiconductor production  volume drastically fell off.

As things deteriorated from sanctions  and violence, EI Nis employees tried   to keep things afloat by producing  other things. Apparently they were   making everything from nail polish to mushrooms. After sanctions lifted in 1996, government  officials largely focused on making money   for themselves via profitable import contracts or   land. There was no interest in what was  seen as an outdated industrial factory.

It was not until 10 years later  that the government finally moved   to privatize the company. By then 12  of its subsidiaries went bankrupt. 12   more had already been sold at auction.  The 61 remaining subsidiaries generated   a meager 6.2 million euro in annual  revenue, losing more than twice that. The main company is gone, declaring  bankruptcy in 2016. But various   divisions in EI Nis spun off as  separate companies and survive   to this day - particularly those supplying  critical electronics to the Serbian military.

They include EI-Opek of Nis, which  produces timers and fuses as well as   encoders and regulators for the civilian industry. And Harder Digital, a German company  built from the privatized assets of   an optoelectronics division  of the former EI Nis company. Some factory equipment for making vacuum tubes   remained - maybe even used  - until at least the 2010s. But that tube equipment was  packed up and moved to the   United Kingdom for the Great British  Valve Project for heritage purposes. ## Conclusion I want to thank several ex-EI Nis people,  plus friend of the channel Stevan G,   whose father worked in the factory, for  their time and openness in sharing with me   their experiences and image material. Stevan is  working on a book! I hope you can go support it. Today the EI Nis grounds, which include its  semiconductor factory, remain largely abandoned.  

Apparently much of the equipment and offices  were left as they were, things were so rough. To me, one can easily imagine EI Nis’  semiconductor business eventually   becoming like today's STMicroelectronics.  STMicro evolved from a messy cluster of   factories to a billion dollar semiconductor  giant on the back of close collaboration   with Europe's large professional  equipment and automotive companies. EI Semiconductors too had connections  to potential big customers in the West,   had the technical chops, and was starting  to invest in the electronic design skills   to pull off the strategy. But alas, bad luck,  politics and war meant that it was not to be.

2024-08-27

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